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Sheet Metal Materials for Custom Parts & Hardware

Material selection affects how a metal part is formed, finished and used. Strength, weight, corrosion exposure and appearance need to be considered together with the part’s geometry and manufacturing route.

At JIANSEN, we discuss material requirements alongside drawing-based metal fabrication and hardware orders. The guide below compares common material choices and finishing considerations. The grade, condition, thickness and process availability are reviewed for each project.

Material and Finish Considerations for Sheet Metal Parts

Start with the part’s function and operating environment, then consider forming, joining and finishing. The same material family can behave differently depending on its grade, thickness and condition.

✓ Commonly considered
○ Requires a project-specific review
— Not a usual option in this comparison
These symbols describe general material and process relationships. They do not confirm stock, equipment ownership or suitability for a particular part.
Swipe to compare materials and finishes.
Material Surface Finish Key Benefit Forming Consideration Corrosion Consideration Typical Part Types Sheet Forming CNC Machining
Powder Coating E-Coating Zinc Plating Brushing / Polishing Anodizing Stainless Passivation
Cold-Rolled Steel
Cold-rolled low-carbon steel ✓ ✓ ✓ ○ — — Smooth sheet surface Grade-dependent Protective finish needed Brackets, covers ✓ ○
Hot-Rolled Steel
Hot-rolled low-carbon steel ✓ ✓ ✓ ○ — — General fabrication use Grade and thickness matter Surface preparation matters Plates, support parts ○ ○
Galvanized Steel
Zinc-coated sheet ✓ ✓ — ○ — — Zinc-coated surface Consider coating at bends Review cut edges and joints Panels, covers ✓ ○
Stainless Steel
304 stainless steel ○ ○ — ✓ — ✓ Corrosion resistance Allow for work hardening Exposure-dependent Housings, brackets ✓ ○
316L stainless steel ○ ○ — ✓ — ✓ Molybdenum-alloyed grade Allow for work hardening Assess chloride exposure Exposed components ✓ ○
Aluminum
5052-H32 aluminum ✓ ✓ — ✓ ✓ — Low weight Bend radius matters Exposure-dependent Panels, formed parts ✓ ○
6061 aluminum ✓ ✓ — ✓ ✓ — Low weight Temper is critical Exposure-dependent Brackets, machined parts ○ ✓

Material properties depend on the applicable grade, product form and condition. Final material and finish requirements belong in the drawing or order specification. Surface finishing for JIANSEN orders is coordinated through external processing partners.

Choose the material and finish around your part’s function, environment and manufacturing requirements.

Discuss Your Material Requirements